Coconut Fiber Mat Making Process

Door mats may not be one of the most recognizable products with an interesting production history. But, the fact reveals that the production of coconut fiber mat has an intriguing manner. While you can be aware of the numerous benefits that they may offer to your house or company, getting a little background knowledge can also be quite beneficial.

Manufacturer of coir makes it from the outer layer of a coconut, thus being something you won’t find at a supermarket. Yet when scraped off the coconut, the substance does not immediately create a doormat. Before arriving at your home, it proceeds on an incredible adventure.

From nut to coconut fiber mat, here is everything you need to understand about this unique and sophisticated door mat material.

Coconut Fiber Mat Production & Design

In only six simple steps, you can transform the inedible husk from a coconut to something that can proudly lay on the floor of your entryway.

1. Slice the coconut with a machete to separate the edible seed inside from its husk. it will serve as the coir matting. This process is ‘de-husking’, and it normally takes numerous strikes to effectively separate the two portions of the coconut.
2. Once the husk of the coconut has been thoroughly removed from the coconut fruit, it is left to soak in water to stimulate the development and proliferation of bacteria, which will subsequently eat away from the coconut husk up until only the raw coir remains. Coir fibers and coconut dust make up the raw coir material. The latter is not suitable to make doormats and must instead be divided and used as fertilizer mulch.
3. The coir is set in a device that spins it inside a rapidly spinning drum as sharp steel bars continuously strike it until the impact of the metal leads the fibers to loosen up dramatically.
4. When the coir fibers are sufficiently loose, move it to a slower-moving rotating drum. This method is for distinguishing individual fibers based on their length. For coir matting, only medium length fibers are utilized. Because the tiniest fibers are not large enough or sturdy enough, we can use it for mattresses and related goods. Rope, on the other hand, is using the strongest and longest fibers.
5. In preparing for the design phase, the divided mid-length fibers regarded as most ideal for doormats are gathered and arranged together.
6. Coir fibers then transform into a variety of forms, sizes, and decorations. We can additionally color them to create those one-of-a-kind patterns, which can range from presenting a basic welcome message to showing a corporate logo or a name of a certain product. Then we supply the coconut fiber mat and it is ready to use with immediate results.

How Long Does the Procedure Take?

Given that a coir matting construction is entirely of organic resources, it must occur naturally that the procedure is lengthy. Technically, the cycle involves the following steps:

• Growing the coconut till it’s ready will take months.
• It doesn’t take long to separate the husk from the inside fruit, but it sums up if dealing with huge amounts.
• Putting the husk into the water will take hours, if not days.
• Putting the husk over two different metal drums and gathering the mid-length fibers.
• Finishing any design features, such as applying patterns to the cloth.
• Delivering the finished product.

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